Certification Course in EV Battery Pack Design & BMS Protection Modeling
This certification course is designed to equip learners with a comprehensive understanding of electric vehicle (EV) battery pack design, modeling, and protection systems.
Participants will explore key concepts including cell selection, electrical and thermal design & management, mechanical analysis, ev battery pack assembly, and modeling. Further, BMS protection strategies, & fault analysis using MATLAB Simscape are also covered in depth.
Through practical simulations and real-world calculations, the course aims to build strong foundational and application-level skills essential for modern EV battery system development.
By the end, learners will be able to design, evaluate, and optimize battery packs with integrated BMS for enhanced performance, safety, and lifecycle efficiency.
At a glance
- 11 Modules
- 60 Lectures
- 9.58 Hours of Video Content
- Certificate of Completion
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LevelIntermediate
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Total Enrolled55
-
Duration9 hours 35 minutes
-
Enrollment validityEnrollment validity: Lifetime
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CertificateCertificate of completion
Course Curriculum
Welcome to the Course!
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Module 1: Battery Parameter Analysis and Health Estimation
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Topic 1: State of Charge (SOC) Estimation and Monitoring
08:17 -
Topic 2: Depth of Discharge (DoD) & Battery Life Optimization
06:43 -
Topic 3: Battery Charging/Discharging Rates (C-rate) and Their Impact
04:34 -
Topic 4: Battery Temperature – Safe Operating Conditions
04:47 -
Topic 5: Battery End-of-Life Estimation and Thresholds
04:12 -
Topic 6: Calendar Life and Aging of EV Batteries
06:29 -
Topic 7: SOH: Measurement and Calculation Methods
10:14 -
Quiz 1: Module 1 Quiz
Module 2: EV Battery Selection, Chemistry, and Pack Design
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Topic 1: Key Parameters for Selecting EV Batteries
03:42 -
Topic 2: Comparison of Battery Cell Types for Electric Vehicles
06:07 -
Topic 3: Lithium-Ion Cell Chemistry Analysis
04:14 -
Topic 4: Construction and Design of Battery Cells and Packs
04:50
Module 3: Electrical Design & Material Considerations for EV Battery Packs
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Topic 1: Design Criteria and Material Selection
05:16 -
Topic 2: Electrical Design of Battery
03:51 -
Topic 3: Busbar Calculations in Battery Systems
07:06 -
Topic 4: Current Equalization: Example and Analysis
12:16 -
Topic 5: Battery Pack Welding Techniques
03:00
Module 4: Mechanical Design of EV Battery Packs
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Topic 1: Understanding of Stress-Strain Behavior
06:50 -
Topic 2: Forces Acting on Battery Packs
02:24 -
Topic 3: Material Index and Flat Plate Calculation
04:09 -
Topic 4: Flat Plate Calculation
14:45 -
Topic 5: Vibrations in Battery Packs: Causes and Effects
08:14 -
Topic 6: Vibrational Analysis Testing of Battery Packs
03:02
Module 5: Thermal Principles & Heat Transfer in EV Battery Packs
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Topic 1: Heat Transfer by Convection
03:45 -
Topic 2: Heat Transfer by Radiation
04:52 -
Topic 3: Thermal Resistance in Heat Transfer
03:32 -
Topic 4: Thermal Design Requirements
03:53 -
Topic 5: Thermal Conductivity and Empirical Formulas
07:22 -
Topic 6: Critical Thickness of Insulators
04:33 -
Topic 7: Extended Surfaces for Thermal Management
05:31
Module 6: Thermal Design & Management of EV Battery Packs
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Topic 1: Heat Generation in Battery Packs
01:07 -
Topic 2: Selection of Thermal Management
01:41 -
Topic 3: Passive Battery Thermal Management Systems
08:57 -
Topic 4: Active Thermal Management System
09:29 -
Topic 5: Thermal Design Example: Heat Generation in Battery Pack
09:56 -
Topic 6: Thermal Design Example: PCM Mass Calculation
03:36 -
Topic 7: Thermal Design Example: Convection Analysis
04:57
Module 7: Battery Pack Assembly & Testing
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Topic 1: Battery Pack Formation
08:39 -
Topic 2: Cell Sorting and Polarity Verification
05:07 -
Topic 3: Spot Welding in Battery Assembly
03:18 -
Topic 4: Battery Module Testing
03:39 -
Topic 5: Battery Management System (BMS) Testing
11:47 -
Topic 6: Battery Pack Testing Standards
21:36
Module 8: Battery Pack Calculations
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Topic 1: Battery Pack Calculations
34:20
Module 9: Battery Pack Modeling Using MATLAB
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Topic 1: Introduction to Simscape
09:12 -
Topic 2: Battery Model Using Simscape Toolbox
44:20 -
Topic 3: Battery Pack with Fault using Simscape
24:12
Module 10: Battery & Battery Management System Essentials for EV Systems
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Topic 1: Battery Essentials – Classification, Chemistry & Packaging Types
09:44 -
Topic 2: Battery Essentials – Configuration Types, SoC, Capacity & Limitations
09:46 -
Topic 3: Energy Consumption in EVs – Drive Cycle Concepts
07:53 -
Topic 4: Energy Consumption in EVs – Calculations
14:25 -
Topic 5: Demonstration of How to Make a Drive Cycle from Data
18:43 -
Topic 6: Battery Management Systems Part 1 – Introduction & Functions
09:57 -
Topic 7: Battery Management Systems Part 2 – Safe Operating Area
04:53 -
Topic 8: Battery Management Systems Part 3 – Electrical & Thermal Management
20:55 -
Topic 9: Battery Management Systems Part 4 – Capacity Management
13:07
Module 11: Modeling & Analysis of BMS Protection Systems in MATLAB-SIMULINK
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Topic 1: Modeling Battery in Simulink for Thermal Anomaly Behavior Analysis – Part 1
17:21 -
Topic 2: Modeling Battery in Simulink for Thermal Anomaly Behavior Analysis – Part 2
17:46 -
Topic 3: Electrical & Voltage Protection Managment in BMS
22:05 -
Topic 4: Capacity Management in BMS – Passive Cell Balancing (Part 1)
11:21 -
Topic 5: Capacity Management in BMS – Passive Cell Balancing (Part 2)
13:19 -
Topic 6: Capacity Management in BMS – Passive Cell Balancing (Part 3)
09:39
DIY Project:
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Project 1: BMS and Battery Protection Systems – Modeling & Analysis
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Project 2: Battery Modeling and Fault Analysis using MATLAB Simscape
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Student Ratings & Reviews
Hardware & Software Required
Hardware: Minimum: 8 GB RAM, Quad-Core Processor, and 50 GB of free disk space
Software: MATLAB/Simulink (for BMS simulation)
Associated Skills
DIY Projects Included
Project 1: BMS and Battery Protection Systems – Modeling & Analysis
The increasing demand for efficient and reliable battery systems has made Battery Management Systems (BMS) a critical component in modern energy storage solutions. This project focuses on understanding and analyzing various battery protection mechanisms, modeling their effectiveness, and implementing strategies for improving battery performance and safety. Through this project, students will explore thermal anomalies, battery protection strategies, and passive cell balancing in lithium-ion battery systems.
Course Benefits
For Professionals:
- Gain specialized expertise in EV battery pack design and BMS modeling,
- Gain practical skills in battery system design, thermal management & MATLAB Simscape modeling.
- Stay updated with industry-relevant testing and safety standards.
- Build competence across electrical, mechanical, and software aspects of battery systems,
For Freshers:
- Gain practical knowledge in EV battery design, BMS, and simulation tools like MATLAB.
- Prepare for roles in battery engineering, testing, and system integration in the EV sector.
- Enhance your resume with hands-on project experience.
- Improve chances for internships and job opportunities in the EV sector.
Technical expertise you will gain
- Battery Health Evaluation: Learn to assess key parameters like SOC, DoD, and SOH to optimize battery performance and lifespan.
- Comprehensive Battery Pack Design: Understand the electrical, mechanical, and material aspects crucial for designing robust and efficient EV battery packs.
- Thermal Management Strategies: Develop skills to design and implement passive and active thermal management systems to maintain battery safety and efficiency.
- Battery Pack Assembly and Testing: Gain practical knowledge of battery pack formation, welding techniques, and standardized testing procedures to ensure quality and reliability.
- Simulation and Modeling Using MATLAB Simscape: Build proficiency in creating accurate battery and BMS models for analysis, fault detection, and performance optimization.
- Advanced BMS Protection Techniques: Explore electrical protection methods, capacity management, and passive cell balancing to safeguard battery operation.
- Battery Safety and Testing
- Battery Design and Development
- Battery Management System (BMS) Engineering
- Thermal Management in Battery Systems
- Energy Storage Systems Engineering
- Battery Pack Integration
- Battery Modeling and Simulation Engineering
- Battery Design Engineer
- Battery Management System (BMS) Engineer
- Thermal Management Engineer
- Battery Testing and Validation Engineer
- Battery Safety Engineer
- Battery Modeling Engineer
- Battery Pack Integration Specialist
- Hardware Design Engineer (BMS)
- Energy Storage System Design.
- Lithium-Ion Battery Chemistry and Selection.
- Battery Pack Development.
- Battery Modeling & Simulation
- Battery Management System (BMS) Design.
- Thermal Management in Batteries.
- Battery Safety Protocols.
- BMS Architecture and Topologies.
- Battery Cell Balancing Techniques.
- Hardware and Software Integration in BMS.
- Reliance New Energy
- Mahindra Electric
- Ola Electric
- Ather Energy
- Hero Electric
- Bajaj Auto
- Exide Industries
- Amara Raja Batteries
- Panasonic India
- L&T Technology Services
Who can take this course?
- Engineering students
- Working professionals and researchers
- EV enthusiasts and career changers
- Start-up teams or entrepreneurs
Personalized Trainer Support Portal:
- 24/7 Access to a personalized trainer support portal.
- One-on-One Mentorship for queries and project guidance.
- Access to diverse resources, including recorded lectures, reading materials, and practical guides.
- Dedicated forums for content discussion, insights, and project collaboration.
- Regular Feedback from trainers for comprehensive understanding and improvement.
At a glance
- 11 Modules
- 60 Lectures
- 9.58 Hours of Video Content
- Certificate of Completion
-
LevelIntermediate
-
Total Enrolled55
-
Duration9 hours 35 minutes
-
Enrollment validityEnrollment validity: Lifetime
-
CertificateCertificate of completion
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