2W EV Hardware Training Kit & Simulator for Engineering Colleges
Deploy a realistic 2-wheeler electric vehicle simulator with hub motor, controller, throttle, simulated load, meters and safety indicators. Use it to teach EV powertrain fundamentals, performance testing and safety in a controlled lab environment.
Simulated Electric Scooter Bench
Teach controller–motor–battery interaction safely indoors.
What Is the 2W EV Hardware Training Kit?
A modular 2-wheeler EV simulator that combines a control panel, hub motor, simulated load and full set of indicators and meters so students can observe real behaviour of an electric scooter drivetrain without leaving the lab.
Integrated Control Panel
Power switches, emergency stop, controller interfaces and measurement instruments arranged exactly like an EV test bench.
- On/Off, emergency stop & toggles
- Voltage & current monitoring
- Provision for additional sensors
- Banana connectors for safe wiring
Simulated Load & Spring Weigh
A mechanical load and spring balance replicate real road resistance so learners can relate torque, force and speed.
- Adjustable load on hub motor
- Spring balance to measure force
- Ideal for torque-speed experiments
- Supports performance mapping
Real EV Powertrain
Includes hub motor, controller, throttle and DC-DC converter so students trace complete energy flow from battery to wheel.
- BLDC hub motor assembly
- EV controller with PWM control
- Throttle for speed regulation
- Step-down DC converter for auxiliaries
Key Components Included
Every kit ships with all major sub-systems of a 2W EV so you can demonstrate instrumentation, control and safety in one place.
Digital Display & Indicators
Real-time display of speed, battery status and warning lights for brake, headlight and blinkers.
- Speed & battery level display
- Brake light indicator
- Turn blinkers & headlight
- Supports driver behaviour demos
Volt & Ammeter Set
Measure voltage and current under different loads to build understanding of efficiency and electrical safety.
- Panel-mounted voltmeter
- Panel-mounted ammeter
- Monitor live circuit behaviour
- Ideal for lab sheets & viva
Safety & Control Hardware
Built-in emergency stop, toggles and protected connectors ensure safe experimentation even for first-year students.
- Emergency stop push button
- Isolated toggles for sub-systems
- Colour-coded banana connectors
- Clear front-panel markings
Where Can You Use This Kit?
Designed for academic labs, R&D centres and skilling programs that need repeatable, safe and realistic 2-wheeler EV experiments.
Educational Training
Use the simulator as the centrepiece of your EV powertrain or e-mobility lab. Students can interact with motors, controllers and instruments to understand real behaviour instead of only theory.
Performance Testing
Evaluate motor torque, speed, current draw and efficiency under different load settings. Ideal for plotting characteristic curves and understanding drive cycles.
Design Optimization
Try different controller settings, gearing and load conditions to understand component sizing and thermal limits before moving to full-scale prototypes.
Research & Development
Test new control algorithms, sensor integrations or auxiliary systems on a safe bench before deploying on real vehicles. Capture repeatable data in a controlled environment.
Safety & Fault Simulation
Simulate common fault scenarios, over-load and wiring mistakes so learners can recognise symptoms, read meters and apply correct safety procedures.
Skill Development Programs
Map the kit to NSQF/ASDC-aligned job roles such as EV service technician, EV assembly operator and EV testing technician for outcome-based skilling.
Download the 2W Hardware Product Manual
Get detailed wiring diagrams, front-panel layout, component specifications and suggested experiments to immediately integrate the training kit into your syllabus.
2W Hardware Product Manual (PDF)
Complete documentation for the 2-wheeler EV simulator: component descriptions, operating instructions, safety guidelines and experiment ideas.
- Detailed component-by-component overview
- Panel layout & connection diagrams
- Suggested experiments & lab activities
- Maintenance & troubleshooting tips
Lab Deployment Pack
Work with DIYguru to deploy the 2W EV hardware kit along with curriculum mapping, faculty training and assessment support.
- Bill of material & lab layout suggestions
- Session plans & evaluation rubrics
- Faculty orientation webinar
- Remote support during first semester
Frequently Asked Questions
Common queries from departments setting up the DIYguru 2W EV hardware simulator in their labs.
Ready to Add a 2W EV Simulator to Your Lab?
Download the product manual, review the components and experiments, and connect with our team to deploy the 2W EV hardware training kit at your campus.