Overview
In a collaborative effort, DIYguru and Tadpole Projects, incubated at IIT Delhi, embarked on an ambitious project to develop three key training workbenches. This initiative was guided by Dr. B.K. Panigrahi, Professor and Founder Head of the Centre for Automotive Research and Tribology (CART) at IIT Delhi. The workbenches aimed to provide comprehensive training and hands-on experience in electric vehicle (EV) technology for students in engineering and ITI/Diploma colleges across India. This project is supported by NEAT AICTE and L&T Edutech, focusing on bridging the skills gap in the EV sector.
The future of mobility is Electric. If you are unable to buy an EV, then new fast paced technology can help you convert your existing Petrol/Diesel vehicle in an Electric vehicle.
— Kailash Gahlot (@kgahlot) August 5, 2023
Met @MohdJawaadKhan recently, who has been retrofitting ICE vehicles into EV, under the mentorship… pic.twitter.com/PoziShu0IB
Objectives
The primary objectives of this project is to:
- Develop indigenous, cost-effective training workbenches for educational institutions.
- Enhance practical learning and skill development in EV technology.
- Foster innovation and readiness for the evolving EV industry among students.
Training Modules and Topics Covered
1. EV DriveTrain Experimental Setup & Motor Testing Workbench:
Modules:
- Motor Assembly and Disassembly: Detailed training on the assembly and disassembly of electric motors used in EVs.
- Performance Testing: Testing motor performance under various load conditions to understand efficiency and power consumption.
- Regenerative Braking Studies: Analyzing the regenerative braking systems to understand energy recovery mechanisms.
Experiments:
- Load Test: Measuring the motor’s current consumption and torque under different load conditions.
- Short Circuit Test: Evaluating motor behavior and safety mechanisms during a short circuit.
- Voltage and Current Tests: Monitoring the voltage and current during motor operation.
- Efficiency Test: Calculating the motor’s efficiency under various operating conditions.
- Speed Torque Test: Assessing the motor’s torque at different speeds to determine its performance characteristics.
2. EV Electrical Circuit Training Workbench:
Modules:
- Circuit Design and Analysis: Understanding the principles of designing and analyzing electrical circuits in EVs.
- Wiring Harness Integration: Learning the integration of wiring harnesses in EVs to ensure proper connectivity and functionality.
- Safety Protocols and Fault Diagnosis: Implementing safety protocols and diagnosing faults in electrical circuits.
Experiments:
- Voltage Regulation: Testing and ensuring proper voltage levels in various parts of the circuit.
- Circuit Testing: Conducting tests to verify the functionality and reliability of the electrical circuits.
- Fault Finding and Troubleshooting: Identifying and fixing faults within the circuit to ensure optimal performance.
3. Battery, BMS with CAN Protocols Training Workbench:
Modules:
- Battery Management Systems (BMS): Detailed training on the design, operation, and maintenance of BMS in EVs.
- CAN Bus Communication Protocols: Understanding the implementation and use of CAN bus protocols for communication between EV components.
- Safety and Maintenance of Battery Packs: Learning the safety procedures and maintenance practices for handling battery packs.
Experiments:
- Battery Performance Tests: Evaluating the performance of batteries under different conditions.
- BMS Configuration: Configuring and testing BMS for optimal battery management.
- CAN Communication Setup: Setting up and testing CAN bus communication between various EV components.
Outcomes
- Enhanced Practical Understanding: Students gained a comprehensive understanding of EV systems and components through hands-on training.
- Real-World Experience: The practical experience provided by the workbenches prepared students for real-world challenges in the EV industry.
- Skilled Workforce: The training workbenches helped in creating a skilled workforce ready to contribute to the EV sector, bridging the skills gap in the industry.
Key Participants and Mentors
- Dr. B.K. Panigrahi, Professor, Department of Electrical Engineering, IIT Delhi.
- DIYguru Team
- Tadpole Projects Team: Led by Jawaad Khan, Founder.
Deployment and Support
The training workbenches are being deployed across various engineering and ITI/Diploma colleges in India with support from AICTE and L&T Edutech. This initiative ensures that students receive practical training aligned with industry standards, fostering a new generation of skilled professionals in the EV sector.
Conclusion
This collaboration between DIYguru, Tadpole Projects, and IIT Delhi exemplifies a significant step towards enhancing EV education in India. By developing these training workbenches, the initiative not only bridges the gap between theoretical knowledge and practical skills but also prepares students for the future of mobility. This project highlights the importance of industry-academia collaboration in driving technological advancements and fostering innovation in the EV industry.
