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Program Duration

Learning Format

Fees

Course Overview

DIYguru is conducting one month live demonstration hands-on training program in partnership with DoReal Motors on Certified Electric Vehicle Technician Program. This program is beneficial for students and professionals who want to start their career and business in Retrofitting, service, repair, and maintenance of EVs.

  • The training is designed by the experts in the Electric Vehicle industry primarily for the students to equip themselves with the right set of skills required in the industry. 
  • The training will be executed by the professionals and in the presence of our DIYguru experts and within the standard safety measures.
  • The training is a combination of practical and technical sessions, allowing candidates to gain hands-on exposure along with necessary skills and expertise.
  • The candidates will work on more than 50 sessions, over a period of more than 3 months.
  • Candidates will be evaluated on the basis of attendance, sincerity in the class, knowledge of the subject, and expertise of electric vehicles obtained during the training. 
  • At the end of 8 weeks of on-site training, DIYguru shall provide 1-week career consultancy sessions and additional 1-week placement preparation sessions, where students shall receive intensive training on CV preparation, interview preparation, communication skills, planning their career in the automobile/EV industry, and internship/placement opportunities, with DIYguru and other partnered industries!

Who is this program for?

  • workshop dealers, looking for upskilling in EV repair, maintenance, and service
  • ITI/Diploma holders looking for a job role in the service industry
  • Engineers looking for a job as service manager
  • EV dealers in the field of supply chain management
  • experienced professionals in the field of EV retrofitting, manufacturing and production.

Specialized roles one can apply for after doing this course

This programme is tailored to help you improve your engineering skills as a student, recent graduate, or working professional with following expertise.

  • Service Engineers
  • EV Technician
  • Repair & Maintainance Engineer
  • Powertrain Engineers
  • Troubleshooting Engineer
  • Assistant Engineers
  • Powertrain Engineers
  • EV Fleet Operator
  • Vehicle Assembling Fleet
  • EV Entrepreneurs
  • EV Technical Consultants
  • Technical Experts
  • Retrofitting Engineer

What you’ll learn – Syllabus

Tools, Safety & Environment

Learn the proper use of tools and safety practices to create a safe and efficient workshop environment.

  • Lesson 1: Introduction to Tools: Identify and understand the use of hand and power tools.
  • Lesson 2: Safe Tool Handling: Learn proper techniques and routine maintenance for tools.
  • Lesson 3: Safe Workshop Practices: Set up an organized workspace and follow safety protocols.
  • Lesson 4: Hands-On Practice: Apply knowledge through guided, safe, and practical tool usage.

Advanced Engine Training

Master advanced concepts and practical skills related to engine systems, components, and maintenance techniques in a safe and efficient workshop environment.

  • Lesson 1: Engine Basics( 2 & 4-Stroke Engines): Understand the principles, working, and differences between 2-stroke and 4-stroke engines.
  • Lesson 2: Engine Parts & Functions: Learn about key engine components such as cylinder blocks, pistons, crankshafts, and gaskets, and their roles in engine operation.
  • Lesson 3: Cylinder Compression Testing: Conduct compression tests to assess engine performance and diagnose issues.
  • Lesson 4: Engine Installation & Removal: Learn step-by-step procedures for safely installing and removing engines.
  • Lesson 5: Overhauling & Maintenance: Disassemble and reassemble cylinder heads, cylinder blocks, pistons, and related components.
  • Lesson 6: Transmission System & Powertrain: Explore the transmission system, including kick starters, manual clutch, and drive & driven pulleys.
  • Lesson 7: Valve Clearance & Lubrication: Adjust valve clearances and understand the lubrication system, including engine oil selection and maintenance.

Fuel System Training

Learn to maintain and repair fuel system components for optimal engine performance.

  • Lesson 1: Cooling System: Types, functions, and maintenance of cooling systems.
  • Lesson 2: Carburetors: Operation, tuning, and maintenance of carburetors.
  • Lesson 3: Fuel Lines: Inspection, replacement, and safety protocols.
  • Lesson 4: Air Cleaner: Types, maintenance, and troubleshooting air filters.

Chassis Systems

Understand the role and structure of the chassis in a vehicle.

  • Lesson 1: Side Stand Mechanism: Explore the design and functionality of the side stand in motorcycles and bicycles.
  • Lesson 2: Wheels and Tires: Gain insight into wheel and tire designs and their impact on vehicle performance.
  • Lesson 3: Braking Systems: Learn about the types of braking systems and their impact on safety and performance.
  • Lesson 4: Steering Mechanism: Understand the working principles and types of steering systems.
  • Lesson 5: Suspension Systems: Explore various suspension types and their role in ride comfort and vehicle stability.

xEV Components Hands On 

Understand the components used in Electric Vehicles and their use case with examples.

  • Lesson 1: Types of Motors, Controllers and their use case in EVs

  • Lesson 2: Types of Batteries their use case in EVs.

  • Lesson 3: Charging Infrastructure components and Technology.

  • Lesson 4: Battery Management System explained

Retrofitting of 2-W & 4-W Electric Bike & Car

Understand the flowchart for designing an Electric Vehicle.

  • Lesson 1: Chassis Design Parameters & Raw material selection

  • Lesson 2: Assembly Powertrain System

  • Lesson 3: Assembly of Battery & Battery Manangement Systems.

  • Lesson 4: Selectrion of Motor & Motor Controllers

  • Lesson 5: EV Safety protocols and associated components functioning.

Electrical Machines / Converters / Inverters & Controllers

Main devices of power electronics devices required in an electric vehicle.  How converters, inverters and controllers interact with other sub-systems in EVs.

  • Lesson 1: Working Principles of Rectifiers, Power Converters & Inverters.

  • Lesson 2: Working principles of Controllers and Sensors.

  • Lesson 3: Functioning of Power Electronics misc. accessories.

  • Lesson 4: Electrical Machines, Circuit Wiring, Connections and Faults (Practical Training)

Homologation, Real World  Protoype & Manufacturing

Job Roles available – EV Production Engineer, EV Safety Engineer, EV Testing & Homologation Engineer.

  • EV Homologation, Standards and Policies

  • EV 2W-3W-4W Case Study with Safety protocols and fault analysis.

  • Electric Vehicle Retrofitting, Troubleshooting, Repair & Maintenance

  • Vehicle validation and Product prototyping

  • Real world EV manufacturing