Case Study
TCS Engineers Trained in Electric Vehicle Technology from DIYguru: A Comprehensive Case Study
Introduction: The demand for skilled engineers in the electric vehicle (EV) industry is on the
April 22, 2023
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AUTOMOTIVE TECHNOLOGY PROGRAM OVERVIEW
Learn by doing as you take on the maintenance and repair of both import and domestic vehicles. You'll work on everything from simple engine systems to power and performance machines as you move through your automotive training. With DIYguru's Automotive Technology program, you'll earn credit toward professional automotive mechanic certifications, gain industry-related experience and prepare yourself for an in-demand career that fits your passion.
Course Objective
DIYguru presents a Electric Vehicle Certified Technician Program . This program provides you with the most flexible learning environment possible. This program is offered as a self-paced program often referred to as an asynchronous online program which is time-independent, meaning that it can be accessed 24X7 within the tenure of 60 days.
Eligibility Criteria
High School Pass, ITI / Diploma, B.Tech., BBA, MBA, B.Com, B.Sc, BA, PG or Any equivalent qualification.
Career Opportunities
The student / professional will get an opportunity to build a career in the E-Mobility sector.
Course Fee :- INR 20,000 (Tax included) - 2 Months Program
5 Reasons to Choose DIYguru's E-Mobility Training
1. Train and find jobs in less than a month
2. Dedicated teams to help search for career opportunities
3. Specialized training programs featuring Retrofitting, Maintenance & Repair
4. Hands-on training environments
5. Experienced instructors
Trusted by
Training Curriculum 2W EV Service Technician
DAY 1 | 6 Hrs
1)Overview of Electrical Vehicles
2)E Vehicle ecosystem in India and Opportunities
3)Present Govt. regulations and policies related to E vehicles.
4)Live Demonstration and Description of critical component of E-Vehicle
- Battery
- Motor
- Controller
- DC-DC Convertor
- Harness
- Lighting
DAY 2 | 6 Hrs
1)Description of a 2-Wheeler Assembly.
2)Live Assembly of a 2-Wheeler with active participation of each student which would include
- Chassis description
- Component Placement and fitting in the Chassis
- Connections of Controller with the Motor and Main harness.
- Connection of Motor
- Battery Connection
3)Safety parameters while assembly.
4)Experience an E Bike Ride .
DAY 1
Introduction to Automobiles
- Overview of Electrical Vehicles
- E Vehicle ecosystem in India and Opportunities
- Present Govt. regulations and policies related to E vehicles.
- Description of Critical Components of EV
DAY 2
Detailed description along with general faults and rectification
- Chassis, transmission system and Braking System
- Motor
- Controller
DAY 3
Detailed description along with general faults and rectification
- Battery, BMS and Chargers
- Harness
- DC DC Controller
- Telematics
DAY 4
Live Assembly of a 2 Wheeler with active participation of each student
- Chassis description
- Component Placement and fitting in the Chassis
- Connections of Controller with the Motor and Main harness.
- Connection of Motor o Battery Connection
DAY 5
Safety Parameters related to EVs
- Necessary Personal protection equipment while working on EVs
- High Voltage Electrical Safety
- High Voltage Vehicle Safety Systems
EV test based on the 5-day curriculum (1 hour)
Certificate Distribution
Day 1, Day 2, and Day 3– Basics of Electrical Vehicles, Chassis types, Component display and Detailed introduction of each part.
- Battery,
- Motor
- Controller
- Harness
- DC-DC convertor
- Braking System
- Differential.
- Lighting system
Day 4 and Day 5:–
- Assembly of Motor with differential,
- Harness connections,
- Controller connections,
- Lighting connections,
- Braking system assembly, and testing
- Battery Type Introduction
- Description of Battery, Cells type, BMS
- Charger description,
Day 6:-
- Charging Discharging of cells
- Spot welding,
- Making Module using Cells, Spacers, and
- Spot welding.
Day 7:-
- Assembly of Modules for battery Pack,
- Connections of BMS,
- External connections, and Charging of Battery,
- Fitting Battery in Vehicle,
- testing of vehicle components, and Mileage of Vehicle.
DAY 1
1) Introduction to Automobiles
- Layouts (Front Engine, Mid-Engine, Rear Engine)
- Different Automotive Systems and Power flow for 2W and 4W
- Types of Chassis
- Lighting ,Wiring Harness, Switches, Connectors etc.
- Wheels and Tires (Specifications and Types)
2) Introduction to Electric Vehicles
- Layouts of Electric Vehicles
- Different EV Systems and Power flow in Electric Vehicles
- History of Electric Vehicles
- Electric 2 Wheelers in Indian Market.
- Introduction to Batteries, Motors, and Controllers
3) Practical1. Walk through different Electric 2 wheelers
4) Practically showing each component discussed in the Theory session.
5) 3. Dismantling of Existing ICE 2-Wheeler
DAY 2
1) Batteries
- How Li-Ion batteries work
- Form Factor
- Types of Li-Ion Batteries
- Sourcing Li-Ion batteries
- Cell ratings
- Combining Li-Ion batteries to make a battery pack
- Basic Battery Specification Sheet
- Calculations for Electric 2W Battery Pack
- Handling, Safety and Storage of Li-Ion Battery
2) Battery Management Systems
- Why would battery need BMS?
- Advantages and Disadvantages of BMS
- Connecting a BMS
- Role of Battery Balancers
3) Practical
- Choosing appropriate cells
- Physically holding cells together
- Joining cells in series and parallel
- Cell level fuses
- Volume calculations
- Making different battery shapes
- Cell matching ,Cell alignment and containment in volume
- Connecting Charge and Discharge wires
- Connecting balance wires
- Perform quality and performance checks
DAY 3
1) Electric Motors
- Choosing the right motor
- Basic Terms related to motor
- Types of Motor
- Calculation of Horsepower
- Calculation of Full Torque load
2) Motor Controller
3) Types of Controllers
4) Practical-
- Assembly of Motor with differential
- Harness connections
- Controller connections
DAY 4
1) Charging Systems
- Methods of charging
- Battery discharging cycle
- Battery charging cycle
- Ideal battery charger
2) Converters
- Types of Converters
3) Practical
- Charging Discharging of cells, Spot welding.
DAY 5
1) Electrical Systems and Wiring Systems
- Electrical Safety
- Electrical System Components- Main Circuit Breaker, Main
- Contactor, Safety Fuse, Electrical wiring diagram
- Lighting and Braking System
2) Practical
- Lighting connections, Braking system assembly, and testing.
DAY 6
1) Alternative Sources for Powering the vehicle
2) Wind Energy
3) Solar Energy
4) Fuel Cells
5) Super Capacitors
DAY 7
1) Practical-
- Charging Discharging of cells,
- Making Modules using Cells, Spacers, and Spot welding.
- Assemble of Modules for battery Pack,
- Connections of BMS
- External connections
- Charging of Battery.
DAY 8
1) Practical
- Fitting Battery in Vehicle
- Testing of vehicle components
2) Revising all the things done since Day 1 to 7
DAY 9 & DAY 10
Project on -Retrofitting of an Existing E bike
Tailor-Made Corporate & Institutional Training
Train your Faculties and Employees And Be Part of the Success
We have been involved with Institutions and corporates since inception in upskilling the existing manpower and providing them with skilled resources.
The DIYguru Advantage!
Welcome to India’s first DIY Learning Platform! Stand out in your field. Develop the expertise employers are looking for through a series of skills-based DIY courses.
Online Course followed by Workshops
DIYguru emphasizes learn-by-doing’ and next-generation skills to spur the wave of experimentalism. We organizes skill-based training camps and Workshops, webinars for students enrolled in our online courses.
24 x 7 Doubt Clearing & Mentorship
Personalized mentorship by experts from your corner solve your problems, nurture your talents and support you by connecting you with other great professionals..
Credit Eligible Certificates
We provide industry-ready, certified courses with online verification.
DIYguru is India’s most prominent and leading EV Technology Course provider impanelled by AICTE, Certified by ASDC, Govt. of India & Digital India Foundation with more than 128+ companies and 30+ Universities using the portal to upskill their students & employees which includes Bosch, Hyundai & Maruti Suzuki India, IIT Delhi, IIIT Hyderabad, IIMB to name a few.
We are partners of NITI Aayog, Atal Innovation Mission & ASDC (Automotive Skills Development Council, Govt. of India) in Electric Mobility Vision 2030. Our Electric Vehicle Training has recently been approved by National Educational Alliance for Technology, NEAT – AICTE in 2021 with global certification to make your students from Engineering Colleges job-ready.
We have been featured in popular media channels – Times Andhra | India Education Diary | Autocar Pro | ZEE News | Hindustan | TV18
FAQ
Most frequently asked questions and answers
For Fundamental courses, anyone can enroll at anytime however for Specialization and Nanodegree Program one needs to have an engineering background or at least 2-3 years of experience in the automotive industry.
The certificates are recognised by ASDC, Govt. of India. To avail ASDC certification you need to appear for separate exam conducted after completion of Specialization & Nanodegree Course.
You can hire suitale candidtes from DIYguru. Please share the details at [email protected]
The fees can be paid in installments from mazor banks. During checkout, uou will get the option of EMI from providers like Zestmoney, Early Salary. You can also avail bank loans. Get in touch with Mr. Anand Jha at [email protected]
We do provide offline workshop of seven days but it is optional and can only be taken under Specialization & Nanodegree Couse
Yes, scholarship opportunity is available to meritorius students appearing in DET (DIYguru Entrance Test) scoring above 95% mark.
