DAY 1
1) Introduction to Automobiles
- Layouts (Front Engine, Mid-Engine, Rear Engine)
- Different Automotive Systems and Power flow for 2W and 4W
- Types of Chassis
- Lighting ,Wiring Harness, Switches, Connectors etc.
- Wheels and Tires (Specifications and Types)
2) Introduction to Electric Vehicles
- Layouts of Electric Vehicles
- Different EV Systems and Power flow in Electric Vehicles
- History of Electric Vehicles
- Electric 2 Wheelers in Indian Market.
- Introduction to Batteries, Motors, and Controllers
3) Practical1. Walk through different Electric 2 wheelers
4) Practically showing each component discussed in the Theory session.
5) 3. Dismantling of Existing ICE 2-Wheeler
DAY 2
1) Batteries
- How Li-Ion batteries work
- Form Factor
- Types of Li-Ion Batteries
- Sourcing Li-Ion batteries
- Cell ratings
- Combining Li-Ion batteries to make a battery pack
- Basic Battery Specification Sheet
- Calculations for Electric 2W Battery Pack
- Handling, Safety and Storage of Li-Ion Battery
2) Battery Management Systems
- Why would battery need BMS?
- Advantages and Disadvantages of BMS
- Connecting a BMS
- Role of Battery Balancers
3) Practical
- Choosing appropriate cells
- Physically holding cells together
- Joining cells in series and parallel
- Cell level fuses
- Volume calculations
- Making different battery shapes
- Cell matching ,Cell alignment and containment in volume
- Connecting Charge and Discharge wires
- Connecting balance wires
- Perform quality and performance checks
DAY 3
1) Electric Motors
- Choosing the right motor
- Basic Terms related to motor
- Types of Motor
- Calculation of Horsepower
- Calculation of Full Torque load
2) Motor Controller
3) Types of Controllers
4) Practical-
- Assembly of Motor with differential
- Harness connections
- Controller connections
DAY 4
1) Charging Systems
- Methods of charging
- Battery discharging cycle
- Battery charging cycle
- Ideal battery charger
2) Converters
3) Practical
- Charging Discharging of cells, Spot welding.
DAY 5
1) Electrical Systems and Wiring Systems
- Electrical Safety
- Electrical System Components- Main Circuit Breaker, Main
- Contactor, Safety Fuse, Electrical wiring diagram
- Lighting and Braking System
2) Practical
- Lighting connections, Braking system assembly, and testing.
DAY 6
1) Alternative Sources for Powering the vehicle
2) Wind Energy
3) Solar Energy
4) Fuel Cells
5) Super Capacitors
DAY 7
1) Practical-
- Charging Discharging of cells,
- Making Modules using Cells, Spacers, and Spot welding.
- Assemble of Modules for battery Pack,
- Connections of BMS
- External connections
- Charging of Battery.
DAY 8
1) Practical
- Fitting Battery in Vehicle
- Testing of vehicle components
2) Revising all the things done since Day 1 to 7
DAY 9 & DAY 10
Project on -Retrofitting of an Existing E bike
