- Program Highlights
This program offers a comprehensive exploration of electric vehicle (EV) engineering, covering core aspects like EV systems, battery technology, powertrain development, and advanced simulation techniques. Designed for those aiming to specialize in EV technology, the course balances theoretical foundations with practical insights into battery management, power electronics, and performance optimization.
- Admission Closes on 1st Nov
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- Career Opportunities
- Battery Management Systems (BMS): Focused on developing, monitoring, and optimizing battery management for EV applications.
- EV System Design: Conceptualizing and developing EV components, including powertrains and energy storage.
- Power Electronics: Managing inverters, converters, and power distribution systems within EVs.
- Motor and Drive Systems: Developing motor control strategies and implementing efficiency improvements.
- Simulation and Modeling: Using software for performance simulations and EV system analysis.
- Thermal Management: Addressing heat dissipation challenges for effective EV operation.
- Safety and Compliance: Ensuring designs meet regulatory and safety standards within the EV industry.
- Battery Engineer: Specializes in optimizing battery systems, including chemistry, safety, and management.
- Power Electronics Engineer: Designs power distribution and management systems for EVs.
- BMS Engineer: Focuses on the development and maintenance of Battery Management Systems to monitor and optimize battery health.
- Motor Control Engineer: Works on motor systems, control strategies, and efficiency improvements for electric motors.
- Simulation Engineer: Conducts simulations using MATLAB and Simulink to enhance EV system performance.
- Thermal Management Engineer: Develops and optimizes cooling systems for EV components.
- Compliance Engineer: Ensures all EV components and systems adhere to regulatory and safety standards.
- Battery and BMS Knowledge: Expertise in battery chemistries, configurations, and management algorithms.
- Simulation and Modeling Skills: Proficiency in MATLAB, Simulink, and related tools for system simulations.
- Power Electronics Design: Skills in designing power management components, including inverters and converters.
- Motor Control Proficiency: Understanding of motor systems, control strategies, and efficiency optimization.
- Thermal Management: Knowledge of cooling techniques, heat dissipation, and energy transfer within EV systems.
- Regulatory Compliance: Familiarity with automotive safety and regulatory standards for EVs.
- Performance Optimization: Ability to optimize component and system-level performance through analysis and testing.
- Tata Motors
- Mahindra Electric
- Ather Energy
- Ola Electric
- TVS Motor Company
- Hyundai Motor India
- Ashok Leyland
- MG Motor India
- Hero Electric
- Kinetic Green Energy & Power Solutions
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- Program Outcomes
- Program Curriculum
Module 1: EV Engineering Essentials Part I and II
- Module Description:
- In this foundational module, students will learn the essentials of EV technology, beginning with an overview of the primary components and key technologies that differentiate EVs from traditional vehicles. The module covers the transition from internal combustion engines (ICE) to electric systems, highlighting the design principles, subsystems, and safety considerations unique to EVs. Students will gain an understanding of battery chemistries, energy density, and charging cycles, along with an introduction to power electronics, including inverters and converters. The module also covers different motor systems, control strategies, and efficiency optimization methods. Additionally, students will learn about vehicle wiring and voltage distribution for electrification, concluding with an overview of EV charging infrastructure and standards, including CCS and CHAdeMO.
- Module Details:
- Starting with EV Technology: Overview of Electric Vehicles, Components, Key Technologies
- Understanding ICE to EV Transition: Key Differences, Benefits, Challenges
- Electric Vehicle Engineering: EV Design Principles, Key Subsystems, Safety Considerations
- Battery Technology for EV Systems: Battery Chemistries, Energy Density, Charging Cycles
- Power Electronics for EV Systems: Inverters, Converters, Power Management
- Motor Systems for Electric Vehicles: Types of Motors, Control Strategies, Efficiency Optimization
- Vehicle Electrification Systems: Vehicle Wiring, Voltage Distribution, High and Low Voltage Components
- Electric Vehicle Charging Technology: Charging Infrastructure, Standards (CCS, CHAdeMO), Fast Charging Solutions
Module 2:Certification Course in Battery Technology and BMS Essentials: Modeling and Simulation for Electric Vehicles
- Module Description:
- This module provides an in-depth study of battery technology and Battery Management Systems (BMS) essential for EVs. Topics include various battery chemistries, performance metrics, and factors that influence efficiency. The module introduces characteristics and safety aspects specific to Li-ion batteries, along with manufacturing processes and quality control for scalable production in EVs. BMS essentials cover the primary components, algorithms, and safety features necessary to ensure optimal battery health. Students will work with SOC (State of Charge), SOE (State of Energy), SOH (State of Health), and SOP (State of Power) algorithms to understand battery estimation techniques. Finally, modeling and simulation tools will be used to analyze battery performance, enabling students to predict degradation and improve battery life.
- Module Details:
- Battery Technology for EV Systems: Battery Chemistry, Performance Metrics, Efficiency Factors
- Li-Ion based Battery Systems: Characteristics, Charging/Discharging Cycles, Safety Aspects
- Battery Manufacturing: Production Techniques, Quality Control, Scaling for EVs
- BMS Essentials: Role of Battery Management Systems, Key Components, Safety Features
- SOC/SoE Algorithm and Analysis: State of Charge (SOC), State of Energy (SOE), Battery Estimation Algorithms
- SoH/SoP Algorithm and Analysis: State of Health (SOH), State of Power (SOP), Predictive Algorithms
- Modelling and Simulations: Simulation Tools for Battery Performance and Degradation Modeling
Module 3: Advanced Powertrain Development - Technologies and Innovations for Electric Vehicles
- Module Description:
- This module dives into advanced EV powertrain development, covering both hardware and software aspects of BMS and powertrain components. Students will explore sensors, controllers, interface circuits, and diagnostic tools required for battery and powertrain management. The module covers essential thermal management systems, such as liquid and air cooling, for effective heat dissipation. Students will learn about powertrain design considerations, including layout, transmission, and energy distribution. Topics extend to international powertrain standards, control strategies for power electronics, motor sizing, and performance enhancement techniques. Students will also work on simulations to test and optimize powertrain efficiency and reliability.
- Module Details:
- BMS Hardware: Sensors, Controllers, Interface Circuits, Battery Diagnostics
- BMS Software: Firmware, Control Algorithms, Embedded Programming
- Battery Cell Balancing: Passive and Active Balancing, Voltage Monitoring, Energy Distribution
- Thermal Management Systems: Cooling Systems, Heat Dissipation, Liquid and Air Cooling in EVs
- Essentials of EV Powertrain: Powertrain Components, Design Considerations
- Powertrain in Detail: Hardware and Management: Powertrain Layouts, Transmission, Energy Distribution
- Powertrain Standards and Industry Studies: International Standards for Powertrain Design, Compliance
- Power Electronics for Powertrain: Power Conversion, Efficiency, Reliability
- Motor Technology for Powertrain Systems: Motor Sizing, Control Strategies, Efficiency Improvements
- Powertrain Modelling and Simulations: Simulating Powertrain Performance and Efficiency
Module 4: Advanced Certification in Electric Vehicle Design and Simulation using MATLAB, SIMULINK, and QSS
- Module Description:
- In this module, students gain practical experience with MATLAB, Simulink, and QSS tools, focusing on EV design and simulation. Beginning with system modeling in MATLAB Simulink, students learn to create block diagrams and vehicle powertrain models. The Advisor Toolbox provides insights into EV powertrain simulation, while the QSS Toolbox enables quasi-static simulation and performance analysis. The module includes EV architecture modeling, analyzing road loads (aerodynamic drag, rolling resistance, and gradient forces), and inverter design with considerations for sizing, efficiency, and thermal management. Advanced Simscape modeling integrates electrical, mechanical, and thermal domains. Finally, students will work on BMS modeling and energy analysis, gaining insights into battery performance and energy flow within EV systems.
- Module Details:
- MATLAB Simulink: Block Diagrams, System Modeling
- Understanding Advisor Toolbox: Vehicle Powertrain Design, Simulations for EVs
- Understanding QSS Toolbox: Quasi-Static Simulation, Performance Analysis for EVs
- EV Architecture Modelling & Simulations: Vehicle Layout, Powertrain Architecture, Energy Flow Modeling
- Road Load Understanding: Forces Acting on Vehicles, Load Distribution
- Road Load Analysis: Modeling Aerodynamic Drag, Rolling Resistance, Gradient Forces
- Inverter Design and Modeling: Sizing, Efficiency, Thermal Management
- Advanced Simscape Modeling: Electrical, Mechanical, Thermal Modeling for EV Systems
- BMS Modeling and Energy Analysis: Battery Performance Modeling, Energy Flow Simulations
- Skills Covered
- Projects
Design and develop a complete 3D model of an electric bike, covering all essential components from chassis to motor integration for a realistic prototype.
Design an optimized powertrain for urban EVs, focusing on thermal management and charging solutions for extended range.
Allowing students to work on advanced toolboxes with MATLAB systems for designing over 8 EV sub systems and components.
- Benefits
- Build a foundational knowledge base in EV systems and engineering.
- Practical exposure to software tools and techniques used by top automotive firms.
- Enhanced employability in the EV and sustainable technology fields.
- Skills in battery management, powertrain design, and system simulation.
- A competitive edge for entering sustainable engineering and innovative tech roles.
- Acquire expertise in EV design, power management, and performance optimization.
- Hands-on experience with industry-standard simulation and analysis tools.
- Opportunity to transition into high-demand roles in the EV industry.
- Strong foundation in battery technology and powertrain development.
- Competitive advantage in green mobility and sustainable technology sectors.
- Design and Develop EV Systems: Conceptualize and refine EV powertrains and system components for optimal performance.
- Conduct Advanced Simulations: Use MATLAB, Simulink, and QSS tools to simulate performance, road loads, and power management.
- Optimize Battery Management Systems: Apply SOC, SOE, SOH, and SOP algorithms to maintain battery efficiency and safety.
- Implement Power Electronics Solutions: Design and integrate inverters, converters, and power management systems in EV applications.
- Perform Thermal and Performance Analysis: Conduct structural and thermal analyses to improve component durability and heat dissipation.
- Create and Interpret EV Simulations: Develop simulations to assess EV system reliability and performance under various conditions.
- Ensure Regulatory Compliance: Integrate industry standards and safety requirements into EV designs and processes.
- Mode of Learning
Complete on-site
classroom program
Location: Mumbai
LIVE + Recorded + Onsite + Hardware + Workshop
LIVE + Weekend on-site sessions
Location: Pune, Delhi
LIVE + Recorded + Hardware + Workshop
Location: Global
- Tools Covered
Hardware Labs Access
Two-Wheeler Simulator & Test Bench
Charging Station Simulator and Test Bench
EV In-house manufacturing & Development KIT
Hardware Lab Attendees
Our Alumni: Shaping the Future of Innovation
The facilities at DIYguru, especially the testing equipment, were top-notch. Interacting with founders from other EV companies during sessions provided unique insights and added significant value to my educational journey.
The DIYguru course not only introduced me to the essentials of electric vehicles but also provided a highly supportive learning environment. The tutors were incredibly patient, always ready to explain complex concepts multiple times, which greatly enhanced my understanding and confidence
The training at DIYguru proved to be very useful, especially in my role as a deputy manager in R&D. The course provided me with insights that are directly applicable to my work in auto electrical systems, enhancing both my practical skills and theoretical knowledge.
Dr. Gaurav Trivedi
Principal Investigator, IIT Guwahati
Chinmaya Chetan Biswal
BeepKart-2W | Spinny- 4W | Shuttl – EVs in Employee Logistics | MDI | TML
Dr. Bijaya Ketan Panigrahi
Professor, Department of Electrical Engineering, Founder Head, Centre for Automotive Research and Tribology (CART), IIT Delhi
Abhishek Dwivedi
Co-Founder EVeez
Arindam Lahiri
CEO of the Automotive Skills Development Council (ASDC)
Ms. Feroza Haque
Project Manager, EICT Academy, Indian Institute of Technology Guwahati
Ms. Pronamika Buragohain
Project Engineer at the E&ICT Academy, IIT Guwahati
Rahul Soni
Project Incharge – EVI Technologies
Jawaad Khan
CEO & Founder – Tadpole Projects
Prasad Kadam
Senior Technical Head – DIYguru COE Labs
Ankit Khatri
EIR – DIYguru | R&D Testing & validation Engineer at CREATARA | Ex- ICAT
Supratim Das
EIR – DIYguru | Hardware Generalist @ Google || Ex – Exponent Energy || Ex- Taqanal Energy || Ex- HCL Technology || E- Mobility, Energy Mentor