- Program Highlights
This program offers a thorough understanding of electric vehicle (EV) engineering, emphasizing design, simulation, and analysis techniques. Covering essential EV technology concepts, powertrain simulation, finite element analysis, and meshing, this program equips students with practical and theoretical skills necessary to excel in the EV industry.
- Admission Closes on 1st Nov
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- Career Opportunities
- EV System Design: Developing and refining EV components, including powertrains and energy storage.
- Battery and Power Management: Optimizing battery performance and implementing power management solutions.
- Vehicle Simulation and Modeling: Conducting simulations to assess and improve EV design.
- Finite Element Analysis: Analyzing structural integrity and thermal management.
- Automotive Design: Working on conceptual and 3D designs for automotive applications.
- Dynamic Analysis: Utilizing meshing and dynamic analysis tools for precise EV component modeling.
- Safety and Compliance: Ensuring designs meet industry standards and safety regulations.
- EV Systems Engineer: Designs, develops, and tests core EV systems.
- Battery Engineer: Focuses on battery optimization and power management in EV applications.
- Simulation Engineer: Conducts performance simulations using MATLAB and Simulink.
- FEA Analyst: Performs finite element analysis to ensure durability and thermal stability.
- Power Electronics Engineer: Specializes in inverters, converters, and power management systems.
- CAD Designer: Uses CAD tools for EV design and prepares models for simulation.
- Compliance Engineer: Ensures that EV components adhere to regulatory standards and safety protocols.
- Battery and BMS Knowledge: Expertise in battery chemistries and management systems.
- Simulation and Modeling: Proficiency in MATLAB, Simulink, and ANSYS.
Power Electronics Design: Knowledge of converters, inverters, and power management. - 3D CAD Modeling: Skills in creating precise models with tools like SolidWorks and Hypermesh.
- Finite Element Analysis (FEA): Proficiency in FEA techniques for testing component integrity.
- Thermal Management: Understanding of heat dissipation and CFD techniques.
- Regulatory Compliance: Familiarity with automotive safety and compliance standards.
- Tata Motors
- Mahindra Electric
- Ather Energy
- Ola Electric
- TVS Motor Company
- Hyundai Motor India
- Ashok Leyland
- MG Motor India
- Hero Electric
- Kinetic Green Energy & Power Solutions
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- Program Outcomes
- Program Curriculum
Module 1: EV Engineering Essentials Part I and II
- Module Description:
- This foundational module introduces students to the essentials of electric vehicle (EV) technology, focusing on core engineering principles and the major components of EV systems. It begins with an overview of EV technology, including key components and advancements. Students will explore the transition from Internal Combustion Engine (ICE) vehicles to electric systems, understanding the benefits and challenges associated with electrification. This module covers EV design principles, battery technology, power electronics, and motor systems, offering insights into types of motors, control strategies, and efficiency optimization. Additional topics include vehicle electrification systems, such as wiring, voltage distribution, and essential high and low voltage components. The module concludes with an in-depth look at EV charging technologies, including infrastructure, standards like CCS and CHAdeMO, and fast-charging solutions.
- Module Details:
- Starting with EV Technology: Overview of Electric Vehicles, Components, Key Technologies
- Understanding ICE to EV Transition: Key Differences, Benefits, Challenges
- Electric Vehicle Engineering: EV Design Principles, Key Subsystems, Safety Considerations
- Battery Technology for EV Systems: Battery Chemistries, Energy Density, Charging Cycles
- Power Electronics for EV Systems: Inverters, Converters, Power Management
- Motor Systems for Electric Vehicles: Types of Motors, Control Strategies, Efficiency Optimization
- Vehicle Electrification Systems: Vehicle Wiring, Voltage Distribution, High and Low Voltage Components
- Electric Vehicle Charging Technology: Charging Infrastructure, Standards (CCS, CHAdeMO), Fast Charging Solutions
Module 2:Advanced Certification in Electric Vehicle Design and Simulation using MATLAB, SIMULINK, and QSS
- Module Description:
- This module focuses on advanced design and simulation techniques specific to EV systems, providing hands-on experience with MATLAB, Simulink, and the Quasi-Static Simulation (QSS) toolbox. Students will engage in EV architecture modeling, learning to simulate powertrain layout, energy flow, and system performance. A deep dive into road load analysis teaches students to model aerodynamic drag, rolling resistance, and gradient forces acting on vehicles. The module also explores inverter design, covering sizing, efficiency, and thermal management, crucial for EV power management. Advanced Simscape modeling introduces multi-domain simulations across electrical, mechanical, and thermal aspects of EV systems, providing students with a holistic view of component interactions. Additionally, students will work on battery management system (BMS) modeling, focusing on battery performance, energy analysis, and optimization for extended lifespan and efficiency.
- Module Details:
- MATLAB Simulink: Block Diagrams, System Modeling
- Understanding Advisor Toolbox: Vehicle Powertrain Design, Simulations for EVs
- Understanding QSS Toolbox: Quasi-Static Simulation, Performance Analysis for EVs
- EV Architecture Modelling & Simulations: Vehicle Layout, Powertrain Architecture, Energy Flow Modeling
- Road Load Understanding: Forces Acting on Vehicles, Load Distribution
- Road Load Analysis: Modeling Aerodynamic Drag, Rolling Resistance, Gradient Forces
- Inverter Design and Modeling: Sizing, Efficiency, Thermal Management
- Advanced Simscape Modeling: Electrical, Mechanical, Thermal Modeling for EV Systems
- BMS Modeling and Energy Analysis: Battery Performance Modeling, Energy Flow Simulations
- MATLAB Simulink: Block Diagrams, System Modeling
Module 3: Certification Course in ANSYS Engineering for Electric Vehicles - Fundamentals to Advanced Non-linear Analysis
- Module Description:
- In this module, students learn to apply Computer-Aided Engineering (CAE) tools and finite element analysis (FEA) using ANSYS for electric vehicle engineering. Starting with an introduction to CAD and CAE, students will explore how ANSYS can be used for EV-specific engineering design. Fundamental FEA techniques are taught alongside material properties selection tailored to EV applications, allowing students to understand how different materials respond under stress. Through meshing, structural analysis, and boundary condition setup, students perform simulations to assess component durability and structural integrity. The module covers thermal analysis, equipping students to analyze and optimize heat dissipation within EV systems. Advanced topics like Computational Fluid Dynamics (CFD) for cooling simulations and non-linear analysis techniques help students master the complexities of realistic EV component behavior under dynamic and extreme conditions.
- Module Details:
- Introduction to CAD/CAE and ANSYS: Overview of CAD Tools, ANSYS for Engineering Design
- Fundamentals of FEA and Material Properties: Finite Element Analysis, Material Selection for EVs
- ANSYS Project Setup and Geometry Handling: Building CAD Models, Importing into ANSYS
- Meshing, Analysis Setup, and Structural Analysis: Mesh Generation, Boundary Conditions, Load Applications
- Heat Transfer Analysis: Thermal Analysis, Heat Dissipation in EV Systems
- CFD: Fluid flow analysis for cooling
- Nonlinear Analysis: Advanced simulation techniques
Module 4: Certification Course in Altair Hypermesh – Meshing and Linear Dynamic Analysis
- Module Description:
- This module focuses on meshing and dynamic analysis using Altair Hypermesh, a powerful tool for preparing high-precision finite element models. Students begin with an introduction to Hypermesh, learning the interface and basic functionalities. They explore 1D and 2D meshing approaches for component analysis and progress to 3D and hex meshing techniques, crucial for high-accuracy simulations. Through linear and modal analysis, students learn to evaluate dynamic responses, such as natural frequencies and vibration patterns, providing insights into component stability and longevity. Rigid body segregation techniques allow for more accurate simulations of large assemblies. The module concludes with non-linear analysis solutions, giving students the skills to handle complex, real-world conditions in EV components, from structural deformation to material fatigue.
- Module Details:
- Introduction to Altair Hypermesh software tool
- 1D & 2D meshing approaches for analysis
- 3D meshing and Hex meshing
- Linear analysis solutions
- Modal Analysis & linear analysis
- Rigid body segregation & non linear analysis solutions
- Skills Covered
- Projects
Design and analyze a complete EV systems for 3D non linear transient analysis using Altair Hypermesh solution.
Perform transient analysis on EV components under dynamic conditions, focusing on non-linear behavior to enhance reliability and safety.
Allowing students to work on advanced toolboxes with MATLAB systems for designing over 8 EV sub systems and components.
- Benefits
- Foundation in EV technology and design principles.
- Practical experience with essential engineering software.
- Enhanced employability in the EV industry.
- Skills in simulation and analysis for immediate application.
- Competitive edge in sustainable and innovative engineering careers.
- Gain advanced technical expertise in EV systems.
- Hands-on experience with industry-leading tools.
- Access to high-demand roles in the EV sector.
- Valuable insights into simulation, analysis, and EV design.
- Competitive advantage for transitioning to green mobility technology roles.
- Design and Model EV Powertrains and Components: Develop and refine electric vehicle powertrains and system components for enhanced performance.
- Conduct Advanced EV Simulations: Use MATLAB, Simulink, and ANSYS for simulations in energy flow, efficiency, and thermal analysis.
- Develop Battery Management Systems: Design BMS strategies for efficient monitoring, control, and performance of EV batteries.
- Apply Power Electronics Principles: Implement power management solutions in EVs, including inverter and converter technologies.
- Perform FEA and Dynamic Analysis: Conduct finite element analysis and dynamic simulations to ensure EV reliability and safety.
- Create CAD Models for EV Components: Develop 3D models for parts such as batteries, motors, and structural components.
- Ensure Compliance and Safety Standards: Integrate industry-standard safety protocols and regulatory compliance into EV design.
- Mode of Learning
Complete on-site
classroom program
Location: Mumbai
LIVE + Recorded + Onsite + Hardware + Workshop
LIVE + Weekend on-site sessions
Location: Pune, Delhi
LIVE + Recorded + Hardware + Workshop
Location: Global
- Tools Covered
Hardware Labs Access
Two-Wheeler Simulator & Test Bench
Charging Station Simulator and Test Bench
EV In-house manufacturing & Development KIT
Hardware Lab Attendees
Our Alumni: Shaping the Future of Innovation
The facilities at DIYguru, especially the testing equipment, were top-notch. Interacting with founders from other EV companies during sessions provided unique insights and added significant value to my educational journey.
The DIYguru course not only introduced me to the essentials of electric vehicles but also provided a highly supportive learning environment. The tutors were incredibly patient, always ready to explain complex concepts multiple times, which greatly enhanced my understanding and confidence
The training at DIYguru proved to be very useful, especially in my role as a deputy manager in R&D. The course provided me with insights that are directly applicable to my work in auto electrical systems, enhancing both my practical skills and theoretical knowledge.
Dr. Gaurav Trivedi
Principal Investigator, IIT Guwahati
Chinmaya Chetan Biswal
BeepKart-2W | Spinny- 4W | Shuttl – EVs in Employee Logistics | MDI | TML
Dr. Bijaya Ketan Panigrahi
Professor, Department of Electrical Engineering, Founder Head, Centre for Automotive Research and Tribology (CART), IIT Delhi
Abhishek Dwivedi
Co-Founder EVeez
Arindam Lahiri
CEO of the Automotive Skills Development Council (ASDC)
Ms. Feroza Haque
Project Manager, EICT Academy, Indian Institute of Technology Guwahati
Ms. Pronamika Buragohain
Project Engineer at the E&ICT Academy, IIT Guwahati
Rahul Soni
Project Incharge – EVI Technologies
Jawaad Khan
CEO & Founder – Tadpole Projects
Prasad Kadam
Senior Technical Head – DIYguru COE Labs
Ankit Khatri
EIR – DIYguru | R&D Testing & validation Engineer at CREATARA | Ex- ICAT
Supratim Das
EIR – DIYguru | Hardware Generalist @ Google || Ex – Exponent Energy || Ex- Taqanal Energy || Ex- HCL Technology || E- Mobility, Energy Mentor